25KW 30-80KHz Mid-Frequency Induction Heater Heating Melting Furnace System

Description

This listing is for a brand new
25KW mid-frequency
30-80KHz
induction heater (item# IH25A).
Note: This model only available in 460-480 volt three phase.
Across International IH series mid-frequency induction heaters are designed to operate between 30 and 80 kHz. Mid-frequency heaters are excellent for small parts heating, cutting, diamond tool brazing, soldering copper plumbing fittings, auto parts heat-treating, annealing of stainless steel containers and more.
Mid-frequency induction heaters are the simplest in terms of design and implementation. With their low cost of ownership and maintenance, they are the most popular and reliable machines. The 15kW models are especially popular for their large power capacity and small footprint at an affordable price. This makes them standard equipment for many factories, labs and workshops where 230V AC is available.
IH25A Compact Induction Heater Features
Ease of use: just plug in the power and connect the water cooling system, our simple instruction allows you to use the heater in 15 minutes.
Light weight (only 60 Lb), portable (with built-in handle), instant heat and up to 90% energy savings.
Precise control with digital time and current displays.
Remote foot switch for safer operation.
Dual automatic and manual modes.
Optional graphite and silica crucibles available. (melting material decides crucible type, weight and size of the material decide crucible size)
Custom coil design (fixed coil or coil on a cable so it can be used by hand like a wand).
Frequency is non-adjustable, it depends on the coil design (diameter of turns, numbers of turns, copper tubing diameter and total length).
ISO 9001:2008
registered manufacturer.
We provide sample testing and custom made coils in our New Jersey facility.
Safety Features
Overvoltage
protection
: machine shuts down when input voltage is over 495V. Overvoltage light will turn on and buzzer will sound continuously. Alarm and light shut off automatically when voltage goes below 495V.
Overheat
protection
: if sensor detects heat radiator
temperature is
over 55°C, machine will shut down, overheat light will turn on and buzzer will sound continuously. Increase water pressure or lower water temperature until alarm goes off itself.
Overcurrent/malfunction protections
: machine will shut down, indicator light turned on and buzzer sounds continuously if one of these situations occurs:
One of the machine parts becomes overheated
Interfering signal
detected
Short circuit between work pieces and induction coils
Machine malfunctions
Induction coils touching each other
Input voltage is too low
Low water pressure protection
: if water pressure goes below 29 PSI, machine will shut down, water protection light will turn on and buzzer will sound continuously.
IMPORTANT
Always wear protective gear and goggles when operating the machine. Crucibles must be covered all the time during operation. Across International is not responsible for any injury or damage caused by misuse.
Do not run no-load operation for a long period of time, it might cause damage to the machine.
Circulating water must be pure, clean and below 45°C.
Machine must be grounded properly all the time during operation.
Do NOT use single-turn coil if coil diameter is smaller than 4 inches, it will cause high frequency damage to the machine.
Thread tape (or related material) is absolutely prohibited during installation of induction coils.
Specifications
Max. input current
19 A (25A 3-phase circuit breaker required)
Power
460 VAC, 50/60Hz, three phase (380V model available upon request)
Power distribution cord
10-gauge 4-conductor Max 25A (10/4 SOOW for 3 PH system)
Output frequency
30-80 KHz
Heating/retaining current
200-1000 A (displayed on control panel)
Max. oscillating power
25 KW
Max input power
15 KW
Duty cycle
80%
Heating timer
1-99 seconds
Dwelling timer
1-99 seconds
Cooling timer
1-99 seconds
Water pressure
≥ 0.2 Mpa (29 PSI) you may use tap water
and water pump (>1/4HP & >240 Gph)
Water flow
0.5-1.3 gallones (2-5 liters) per minute
Induction coil
See detail specs below, we will make coils
according to your requirements
Weight
Unit: 60 Lb, shipping: 85 Lb
Size
Unit: 23x9x18", shipping: 28x14x26"
Remote foot switch
7 feet
Max. melting capacity
7 Lb (gold, silver, copper), 2 Lb (steel, aluminum)
Standard package
Part description
Quantity
Part image
IH25A induction heater
1 pc
Foot switch (7 ft)
1 pc
Induction coil: 5mm diameter, 75x300
mm IDxL, adjustable height. Coil wrapped to prevent sparks caused by work piece touching the tube.
2 pcs
Water cooling fitting
(1/4" x 2, 3/8" x 1 hose barb)
1 set
Stainless steel hose clamp
8 pcs
Fuse
5 pcs
Induction coil adapter (to protect the coil connectors on the machine, good for users who change coils frequently)
2 pcs
Operation manual
1 pc